Learning how to assemble galvanised shelving is straightforward with RackZone's boltless tab-in system, which requires no tools and takes just minutes to complete. Our galvanised shelving units are designed for quick, hassle-free setup, making them ideal for garages, workshops, warehouses and anywhere you need durable, rust-resistant storage.

Whether you're a first-time buyer looking to put up galvanised shelving at home or a business owner fitting out a stockroom, this step-by-step guide and video tutorial will walk you through everything you need to assemble galvanised shelving safely and securely.

1. Unpack and Check

Unpack all components and lay them out. 

  • Before you start, check everything is present and not damaged.
  • Upright frames
  • Shelving panels
  • Braces or clips, if included

2. Build the Frame

  • Stand two upright frames parallel at the distance you want.
  • If cross braces or support bars are provided, fit these to stabilise the frame before adding shelves.

3. Fit the Shelves

  • Start with the bottom shelf and work upward.
  • Slide or drop each panel into place. Most galvanised units use a tab-in system with no nuts or bolts.
  • Press each shelf firmly so it locks into the frame.

4. Adjust or Add Extras

  • Some models have adjustable shelves at fixed height increments.
  • If your unit comes with mesh or solid back panels, clip these into place now.

5. Make it Stable

  • When all shelves are fitted, check the alignment.
  • Give the unit a light shake to confirm it is solid.
  • If brackets or wall fixings are provided, use them for extra safety.

6. Load the Shelves

  • Follow the weight limits for your model. Most take between 150 kg and 300 kg per shelf.
  • Put heavier items on the lower shelves to keep the unit steady.

Quick Reference Table

Step Action Notes
1 Unpack and check components Lay out parts and check all are present
2 Build the frame Stand uprights and add braces if needed
3 Fit shelves from the bottom Tab-in or boltless, press firmly
4 Adjust shelf height or add back Clip in extra panels if supplied
5 Check stability Align and anchor if required
6 Load carefully Heaviest items on lower shelves
Step
1
Action
Unpack and check components
Notes
Lay out parts and check all are present
Step
2
Action
Build the frame
Notes
Stand uprights and add braces if needed
Step
3
Action
Fit shelves from the bottom
Notes
Tab-in or boltless, press firmly
Step
4
Action
Adjust shelf height or add back
Notes
Clip in extra panels if supplied
Step
5
Action
Check stability
Notes
Align and anchor if required
Step
6
Action
Load carefully
Notes
Heaviest items on lower shelves

Tips

  • Assemble on a flat level surface
  • Ask someone to help with large frames
  • Follow the weight rating for your model
  • Anchor to a wall if the shelving is tall or in a busy area.