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Crash Stops Ireland

RackZone supplies the Crash Stop safety range to factories, warehouses, and distribution centres across Ireland. TÜV-certified, DGUV 108-007 compliant, and manufactured in Germany under annual TÜV audits — Crash Stop is one of Europe's most trusted barrier protection systems, engineered to safeguard people, property, and processes in any industrial environment.

  • 3-4 Week Lead Time

    Made to order product, allowing you to specify exact dimensions

  • Indoor & Outdoor Use

    Galvanised and powder-coated finishes for any environment

  • TÜV & DGUV Compliant

    Independently tested to the German DGUV 108-007 industrial standard

  • Free Expert Help & Advice

    Dedicated customer service team available by phone or email

Crash Stops - RackZone
Crash Stops - RackZone
Crash Stops - RackZone
Crash Stops - RackZone
Crash Stops - RackZone

Crash Stops

Crash Stop by Dancop is one of Europe's most comprehensive workplace safety ranges — a complete system of TÜV-certified barriers, bollards, railings, and column protection engineered to keep Irish warehouses, factories, and distribution centres safe. Manufactured in Germany under annual TÜV audits and compliant with the strict DGUV 108-007 safety standard, every product in the Crash Stop range is built to protect three things at once: your people, your property, and your processes.

Built to a Higher Standard

Where most steel safety barriers offer general impact resistance, Crash Stop products carry independent TÜV certification and DGUV 108-007 compliance — the German safety standard widely regarded as the benchmark for industrial barrier protection across Europe. Available in galvanised finish for indoor use and powder-coated for outdoor environments, each product is finished in high-visibility traffic yellow (RAL 1023) with black warning stripes for maximum recognition.

A Complete Safety System, Not a Single Product

The Crash Stop range covers virtually every barrier protection requirement in a modern industrial facility:

  • Modular Safety Railings — TÜV-certified end, middle, and corner posts (500mm or 1000mm tall) with beams from 500mm up to 1500mm, plus swing gates, slide gates, removal-bracket posts, magnetic retractable barriers, and underride guards. The most flexible modular safety railing system on the Irish market.
  • Steel Safety Barriers (Ø 48mm) — pipe-style guard rails with adjustable posts rotating up to 270°, ideal for separating driveways, pathways, and walking routes.
  • Modular Wall Protection — Ø 76mm steel wall protectors with straight, inside-corner, and outside-corner sections in 500mm and 1000mm widths, finished to the same high standard as the railing system.
  • L- and U-Profile Rack End Protectors — TÜV-certified rack-end guards meeting DGUV 108-007, in three versions (U-profile, U-profile XL, L-profile) to protect upright frames at aisle ends.
  • Expanding Barriers — TÜV-certified scissor-style barriers in 39 different variants (the most comprehensive on the market), including versions with feet, casters, wall brackets, posts, base plates, and modular kits in 4m or 16m lengths. Available in red-white or yellow-black with reflective foil.
  • Hoop Protection Guards & Underride Variants — Ø 76mm hoop guards in heights from 350mm to 1200mm, with optional underride protection plates for added pallet impact resistance.
  • Impact Protection Beams & Bollards — Ø 76mm, Ø 89mm, and Ø 159mm bollards from 1200mm to 1600mm tall, plus 600mm-arm corner protectors for column and entrance protection.
  • Column Protection — polyethylene shock-absorbing column wraps with reinforced Velcro fastening (no floor mounting required), in standard, modular, and warning-stripe variants for columns from 100x100mm up to 700mm. Also available in steel post protection up to 400x400mm.
  • Barrier Posts — over 30 different post variants including round Ø 60mm and square 70x70mm, with eyelets, chains, or solid construction. Concrete-set, base-plate-mounted, or mobile base-plate options.
  • Chain Post Sets — 6-post sets with 25m or 10m polyethylene chain, available with optional transport rack with casters.
  • Flexible Polyurethane Posts — self-erecting bollards that flex on impact and return to shape, in 450mm, 750mm, and 1000mm heights, with optional chain sets.
  • Parking Protection — recycled-rubber park stops, heavy-duty truck wheel stops, curb ramps, speed ramps (50mm and 75mm), hose & cable protectors, and modular cable protectors with lids.
  • Barrier Fences & Quick Barrier Fences — modular polymer fences in 2-piece and 3-piece versions for hazardous-area demarcation, with reflective markings and optional storage racks.
  • Trailer Stands (DSV1 & DSV2) — TÜV-certified telescopic loading supports for trailers and semi-trailers up to 40 tonnes, complying with DGUV 208-006 and DGUV 208-009.
  • Truck Wheel Guides — 3,000mm dock positioning aids in yellow-black or red-white, with 15° lead-in angle for safe, accurate trailer docking.
  • Wall Protection Kits & Warning Profiles — screw-mounted wall protection kits and self-adhesive foam warning profiles (corner, edge, pipe, and surface protection) available in 1m pieces, 5m rolls, or cut-to-length.

Key Features Across the Range

  • TÜV-certified to DGUV 108-007 (most products)
  • Galvanised, powder-coated, or both — indoor and outdoor variants
  • Traffic yellow (RAL 1023) with black warning stripes for maximum visibility
  • Reflective foil on barrier posts and expanding barriers
  • Modular, expandable, reconfigurable
  • Floor-mounted, post-mounted, base-plate-mounted, or Velcro-fastened
  • Manufactured in Germany under annual TÜV audits

Specifications

  • Construction: Steel (galvanised and/or powder-coated) and shock-resistant polyethylene
  • Certification: TÜV-tested; compliant with DGUV 108-007 and DGUV 208-006/009 (trailer stands)
  • Colour: RAL 1023 traffic yellow with black warning stripes (most products); red-white reflective options available
  • Use: Indoor and outdoor variants throughout the range
  • Warranty: 2 years
  • Lead time: Made-to-order, 3-4 weeks
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Why Businesses Choose RackZone

RackZone makes it simple for businesses to get the storage and racking solutions they need, fast. Here’s why companies trust RackZone:

  • Next day delivery on orders placed before 3PM
  • Competitive pricing with no hidden fees
  • Full product range available - pallet racking, shelving, workbenches, and storage containers
  • Free expert advice from our team before you order
  • Quality products built for commercial and industrial use

Frequently Asked Questions

What is DGUV 108-007 and why does it matter?

DGUV 108-007 is the German industrial barrier protection standard set by the German Social Accident Insurance. It's widely recognised as the benchmark for warehouse and factory safety barriers across Europe, and is increasingly specified in Irish tender documents for industrial fit-outs. Crash Stop products carry DGUV 108-007 compliance as standard, supported by independent TÜV certification.

Are Crash Stop products suitable for outdoor use?

Yes. Most Crash Stop products are available in two finish options — galvanised for indoor use, and galvanised plus powder-coated for outdoor use. The polyethylene column protection and recycled-rubber parking range are weather-resistant and UV-stable for permanent outdoor installation.

What's the difference between hoop guards and impact bollards?

Hoop guards are inverted-U shaped protectors typically installed in front of equipment, walls, or pedestrian routes — they take the impact along the full width of the hoop. Impact bollards are vertical posts that protect a single point — a corner, a doorway, or a critical piece of equipment. Many sites use both: hoops to protect runs, bollards to protect points.

How are Crash Stop products fixed to the floor?

Most steel products are bolt-down with floor anchors (sold separately or as sets of 4 or 8 pieces). The polyethylene column protection uses reinforced Velcro fastening — no floor anchors required, fully removable. The mobile-base-plate posts and chain post sets are weighted (7kg base plates) for full mobility without floor fixing.

Can I install Crash Stop products myself?

Yes — most products are designed for straightforward on-site installation. Modular safety railings, hoop guards, and bollards bolt down to standard concrete floors with anchor bolts. Polyethylene column protection installs in seconds with Velcro. For larger fit-outs, our team can quote installation as part of the supply.

Peter O’Mahony x RackZone.ie

We’re proud to team up with Irish rugby legend Peter O’Mahony as our brand ambassador. Known for his grit, leadership, and reliability — qualities that align perfectly with everything we stand for at RackZone.ie.

Peter recently transformed his home shed using our top storage solutions — turning a cluttered space into a clean, high-performance setup that works just as hard as he does.