Modular Shelving Explained: Extension Bays, Add-Ons & Expansion
Storage has a way of outgrowing itself. You set a system up, it works well and then one day the shelves are full, the floor's getting used and there's a...
Flexible Barrier Systems Ireland
RackZone supplies d-flexx flexible polymer safety barriers to warehouses, factories, distribution centres, and logistics facilities across Ireland. Impact-absorbing, modular, and built to last — with PAS 13 compliance, TÜV certification, and a fully cross-compatible product range. Available in configurations to suit racking protection, pedestrian segregation, traffic routes, and machine guarding.
Flexible Barrier Systems
Flexible Barrier Systems — Impact-Absorbing Safety Barriers for Warehouses & Industrial Sites
Rackzone supplies the full d-flexx flexible barrier system range across Ireland — a complete modular safety solution designed to protect employees, vehicles, racking, machinery and building infrastructure from collision damage in busy industrial environments.
Unlike rigid steel barriers, flexible polymer safety barriers are engineered to absorb the energy of an impact and reshape to their original form. This dramatically reduces damage to forklifts, concrete flooring and anchor points — cutting repair bills, replacement costs and operational downtime.
Why Choose Flexible Polymer Barriers?
- Superior impact absorption — advanced polyethylene structure dissipates collision energy rather than transferring it to your floor or fixings
- Self-restoring — polymer molecular memory returns barriers to their original shape after impact
- PAS 13 compliant and TÜV-tested — independently certified to recognised warehouse safety standards
- All-environment performance — operates reliably from -40°C to +50°C, indoors or outdoors, including cold stores and wet conditions
- UV-stable and chemical resistant — long service life even in exposed outdoor or hygienic environments
- 100% recyclable — sustainable lifecycle from manufacture to disposal
- Modular and scalable — components are fully cross-compatible, so systems can be extended, reconfigured or repaired easily
A Complete Range for Every Application
The d-flexx range covers every common warehouse and industrial protection need:
- Racking protection — Rack Guard ALFA and Rack End Protection GOLF safeguard pallet racking uprights and end frames
- Pedestrian segregation — Safety Barrier DELTA (3 and 4 rail) separates walkways from forklift traffic, with matching JULIET swing gates and OSCAR slide gates
- Heavy traffic protection — Traffic Barriers CHARLIE, HOTEL, ECHO and LIMA shield work areas, machinery and pedestrians from vehicle impact
- Machine guarding — FOXTROT and KILO pre-assembled fences enclose production lines and equipment
- Bollards and impact posts — Bollard BRAVO in 500/750/1200 mm heights for entrances, parking and pedestrian zones
- Loading bay safety — Dock Gate NOVEMBER and Height Restriction PAPA control access and clearances
- Specialist products — Underride Guard MIKE (kerb protection), ROMEO truck wheel guides, QUEBEC topple barriers and SIERRA door-frame protection
Designed for Easy Installation and Long-Term Value
Every d-flexx product ships with concrete anchors and full fixing materials. Posts are mounted using threaded concrete screws, allowing damaged components to be unbolted and replaced individually rather than requiring full reinstallation. A 250 mm deflection zone behind each barrier allows the system to flex on impact without contacting protected assets
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Why Businesses Choose RackZone
RackZone makes it simple for businesses to get the storage and racking solutions they need, fast. Here’s why companies trust RackZone:
- Next day delivery on orders placed before 3PM
- Competitive pricing with no hidden fees
- Full product range available - pallet racking, shelving, workbenches, and storage containers
- Free expert advice from our team before you order
- Quality products built for commercial and industrial use
Frequently Asked Questions
What are flexible barrier systems?
What are flexible barrier systems?
Flexible barrier systems are impact-absorbing safety barriers manufactured from advanced polyethylene polymer rather than rigid steel. When struck by a forklift, pallet truck, or vehicle, they flex on impact, absorb the collision energy, and return to their original shape. This protects your concrete flooring, anchor points, and the colliding vehicle from damage — significantly reducing repair costs compared with traditional steel barriers.
Where are flexible barriers used?
Where are flexible barriers used?
Flexible barriers are used throughout warehouses, distribution centres, factories, cold stores, food production facilities, car parks, and loading bays across Ireland. Common applications include protecting pallet racking, segregating pedestrian walkways from forklift traffic, guarding machinery and production lines, shielding building columns and walls, and controlling access at loading docks and gates.
Are flexible polymer barriers stronger than steel barriers?
Are flexible polymer barriers stronger than steel barriers?
Flexible polymer barriers and steel barriers serve different purposes. Steel barriers transfer impact energy directly to the floor and fixings, often causing concrete cracking, anchor failure, and damage to the colliding vehicle. Flexible barriers absorb and dissipate the energy, then reshape themselves — meaning less floor damage, lower repair costs, and longer service life. For most warehouse and industrial applications, flexible polymer barriers are the more cost-effective long-term choice.
Are d-flexx barriers PAS 13 compliant?
Are d-flexx barriers PAS 13 compliant?
Yes. The d-flexx flexible barrier range is PAS 13 compliant and TÜV-tested. PAS 13 is the recognised code of practice for safety barriers used in workplace traffic environments, providing independent verification of impact performance and helping facilities meet their workplace safety obligations.
Can flexible barriers be used outdoors?
Can flexible barriers be used outdoors?
Yes. d-flexx flexible barriers are engineered with UV-stable polyethylene and perform reliably outdoors in all weather conditions. They operate across a temperature range of -40°C to +50°C, making them suitable for cold stores, exposed yards, loading bays, and outdoor traffic routes throughout the Irish climate.
What is the deflection zone and why does it matter?
What is the deflection zone and why does it matter?
The deflection zone is the clearance distance required behind a flexible barrier to allow it to flex on impact without contacting the asset it's protecting. For d-flexx barriers, the recommended deflection zone is 250 mm. When planning your layout, allow this clearance between the barrier and any racking, walls, machinery, or pedestrian routes you're shielding.
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We’re proud to team up with Irish rugby legend Peter O’Mahony as our brand ambassador. Known for his grit, leadership, and reliability — qualities that align perfectly with everything we stand for at RackZone.ie.
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